2 Regular Guys Podcast Listener 5 Things QUICK TIP JANUARY 8, 2016 BY TERRY COMBS

QUICK TIP JANUARY 8, 2016 BY TERRY COMBS

Heat Press Pressure in Direct-to-Garment Printing – There’s still much confusion about the details of DTG printing, and unfortunately much misinformation. There are two steps to look at when it comes to your heat press.

Number 1 is pretreating. Once you’ve pretreated the shirt with an automatic pretreat machine on hand-held power sprayer, and you want to print right away, you’ll need to dry the shirt with your heat press. If the pressure is too light, that extends the drying time and more importantly leaves fibers standing up on the garment. So when you are drying pretreat, use heavy pressure. As a side note, if you allow your shirts to air dry, you’ll still need to press the shirt with heavy pressure for about five seconds before printing.

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Number 2 is the printed shirt that must be heat set for wash-ability. If you use too heavy pressure, it will press the ink into the shirt and mix the inks on dark shirts to give a dull washed-out appearance. When curing the ink on a shirt, use light pressure for the best result.

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Proper Shirts for Direct-to-Garment Printing – What comes as a surprise to many current decorators who add direct-to-garment to their offerings, is that some of the popular and common brands they’re already using may not be ideal for DTG printing. But with the growth of this form of decoration, more and more manufacturers are creating garments specifically for DTG printing.

Your first choice for a superior print will be ring spun combed cotton. Physically, the garment needs to have a tight weave and a smooth surface. A smooth surface will give you the opportunity to produce the very fine detail attainable through the direct-to-garment process.

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Blended fabrics can be printed, but the higher cotton content the better your finished print result. In sweatshirts, a 90% cotton/10% polyester, or an 80/20 blend will print perfectly fine with a bright, crisp image. The closer you get to a 50/50 blend, the more you will lose brightness and wash-ability of the printed image.

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The Four Day Workweek – On my own production floor, the four consecutive 10-hour day workweek has been a success. And the employees love having a three day weekend. With this schedule you save one day of starting up and shutting down production. Instead, that saved time translates to more productivity. And that translates to another step on the road to doubling your production.

Another plus with the four day workweek is the availability of an entire day (Friday) for overtime work when necessary. Having a crew for a half or full day of overtime on a Friday is tremendously easier to pull off than arranging overtime for Saturday. All this overtime work is accomplished while employees’ friends and family are at their own jobs or school. And the staff still has a traditional two day weekend ahead.

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For the front office, the fifth day with no production staff allows them to get things done without questions and issues from the production floor. It’s the perfect opportunity to work on projects and long term planning, or to just get caught up or ahead of the game.

If management squirms about the idea of shutting off the lights in production on Friday, it’s usually because they’re afraid some last minute rush order won’t get done. The easy solution is to have one all around versatile employee work on Friday to take care of any out of the ordinary order or issue, while in reality this employee is just there to make other managers feel better. Before long, everyone will discover that this one Friday employee-in-reserve will be unnecessary.

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Film Output for Screen Printers – I’m often asked, “What should I buy to create film positives?” Today, your best bet is the Epson 1430 printer, available for about $300. You’ll need RIP software to produce halftone dots. Most common is FilmMaker (formerly FastRIP) or AccuRIP. Both are $495. FilmMaker is PC only. AccuRIP can be purchased in PC or Mac versions.

 

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