2 Regular Guys Podcast Listener 5 Things QUICK TIP May 8th, 2015 by Terry Combs

QUICK TIP May 8th, 2015 by Terry Combs

Proper Shirts for Direct-to-Garment Printing – What comes as a surprise to many current decorators who add direct-to-garment to their offerings, is that some of the popular and common brands they’re already using may not be ideal for DTG printing. But with the growth of this form of decoration, more and more manufacturers are creating garments specifically for DTG printing.

Your first choice for a superior print will be ring spun combed cotton. Physically, the garment needs to have a tight weave and a smooth surface. A smooth surface will give you the opportunity to produce the very fine detail attainable through the direct-to-garment process.

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Blended fabrics can be printed, but the higher cotton content the better your finished print result. In sweatshirts, a 90% cotton/10% polyester, or an 80/20 blend will print perfectly fine with a bright, crisp image. The closer you get to a 50/50 blend, the more you will lose brightness and wash-ability of the printed image.

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Quick Tip February 13th, 2015 by Terry CombsQuick Tip February 13th, 2015 by Terry Combs

Choosing and Exposure Unit – First, all UV output light sources can expose a screen. The question then becomes a matter of efficiency during the exposure process. Our recommendation is to choose the highest wattage you can afford, and a vacuum attachment that will hold your screen and artwork tightly against the glass.

A quick note on units with a vacuum attachment. A small diameter rope will likely come in the box. It is not packing material, so don’t throw it away. The rope is laid on the glass near where the vacuum hose attached to the rubber blanket cover. The other end of the rope is draped over your screen. Be careful not to have the rope lay across the area of the screen where your artwork is placed. When the vacuum is turned on, the rope will create a channel for the air to be pulled out from the inside of the screen. That’s where we need the vacuum to do its work.

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Screen Printing Chemicals – My tip of the week is about properly applying chemicals in the screen print shop. This is a very simple but very effective tip. By effective I mean both easier and saving dollars. And I must credit 2RG’s friend Dave Gehrich from Atlas Screen Supply with this suggestion. Dave is a chemical guy and he knows his stuff, so pay attention! When applying chemicals such as press wash, most users will fill a shop rag with chemical and wipe the screen. By spraying the chemical directly on the screen, squeegee onto a rag shirt or pellon, and then wiping, you’ll use a fraction of the chemical.

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Artwork for Direct-to-Garment – Artwork from our customers is the most difficult area for most operators. Customers tend to provide very low resolution files and often from non-art programs such as Microsoft Word. Sometimes, it’s simply a matter of asking the customer for the proper artwork, since most of our customers do not know exactly what we need from them to print the best graphic.

What we want is a 300dpi file saved at the full size it will be printed on the shirt. Many customers will want to give us jpg files since that is a common way to save information, but a jpg limits our ability to manipulate the file if necessary. Ideally we want our customer to provide us with a png, psd or eps file, saved with a transparent background.

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